Sub-Assembly Simulation & Analysis
Early “virtual validation” highlights concerns, reduces errors & accelerates timeline
Simulation in Early
Phases
We use simulation in early phases to evaluate architecture
choices before tooling or hard prototypes, enabling faster
optimization of structural, motion and thermal performance.
Structural & Motion
- Linear and nonlinear FEA for stress, strain, deformation and safety margin
- Modal, shock and vibration analysis for transport and operating environments
- Motion simulation for hinges, latches, sliders and moving mechanisms
- Tolerance analysis for connector engagement, stack ups, sealing & fit
Thermal & CFD
- Component, PCB and system level thermal simulation
- CFD for airflow, recirculation, pressure drop and hotspot reduction
- Passive cooling using conduction paths, spreaders, TIMs, heat sinks and heat pipes
- Active cooling with fans, blowers, Peltier devices and liquid cooling where justified
System Integration
- Coupled PCB power maps with enclosure and airflow models
- Early trade studies for fan-less, sealed and high-power product architectures
- Co-design of mechanics with PCB layout, RF constraints and airflow paths
- Simulation guided design reviews before prototypes are built
